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Cylindrical shells of such elastic materials as steels, nonferrous metals, and most alloys that operate under internal pressures up to 10 MPa are fabricated mostly of rolled and subsequently welded sheets. The joint connections of cylindrical shells made of copper or brass sheets are made by soldering with suitable solders. Cylindrical vessels of steel operating under pressures greater than 10 MPa are commonly fabricated of forged pieces that are heat-treated. Cylindrical shells of brittle materials for vessels operating under low internal pressures (approximately up to 0.8 MPa) are molded. Cast shells are usually fabricated with a bottom. In some cases, cast shells are made of elastic metals and their alloys. The fabrication of the cylindrical vessels by the rolling of sheets is a very common method of manufacturing low- and medium-pressure (1.75 to 10.0 MPa) vessels. Azbel and Cheremisinoff [39.1] give the following general guidelines for designing welded and soldered cylindrical shells: 1. 2. 3. 4. 5. The length of the seams should be minimized. The minimum number of longitudinal seams should be provided. Longitudinal and circumferential seams must be butt welded. All joints should be accessible for inspection and repair. It is not permissible to provide holes, access holes, or any opening on the seams, especially on longitudinal seams.

Shell thicknesses of vessels operating under very low pressures are not designed; they are selected on the basis of manufacturing considerations. Durability is estimated from the available information regarding corrosion resistance of the material. The minimum thicknesses of a shell rolled from sheet metals are given as follows: carbon and low-alloy steel, 4 mm; austenite steel, 3.0 to 4.0 mm; copper, 2.5 to 3.0 mm; and cast materials, 2.0 to 2.5 mm.

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The remote control radio decoder uses the BASIC STAMP 2 microprocessor and the new CM8880 DTMF encoder/decoder chip, in a 20-pin in-line DIP package, from California Micro; see App. 1 on the CD-ROM for data sheets. This encoder/decoder chip can be easily interfaced to the STAMP 2 controller and can be used to both generate and decode touch-tone tones. A block diagram of the CM8880 is shown in Fig. 11-1. The chip requires only about six external components to form a complete encoder/decoder. The CM8880 chip uses the ubiquitous 3.579-MHz color burst crystal for its oscillator. The chip produces a binary output on pins D0 through D3, which directly connects to the STAMP 2 controller; see Table 11-2. Est on pin 18 is the early steering output signal, which indicates the detection of valid tone frequencies, and StGt on pin 19 is the steering input and guard time output. A time constant based on a capacitor and a resistor determines a valid signal duration time in which to accept a tone pair. Three additional bits are used to select the modes of the CM8880: from the chip select (CS) pin, the read/write (RW) pin, and the resister select (RSO) pin; Table 11-3 depicts all the combinations of the three control pins. The CM8880 is active only when CS equals 0. The RW bit determines the data direction (1 read and 0 write), and the RS bit determines whether the transaction involves data (DTMF tones) or internal functions (i.e., 1 instructions/status and 0 data). Before you can use the CM8880, you have to set it up. The device has two control registers, A and B.

39.8.1 Design of Welded Cylindrical Shells The structural design of cylindrical shells is based on membrane theory. In order to express the design relations in convenient form, it is necessary to (1) select the strength theory best reflecting the material behavior, (2) consider the weakening of the construction induced by welding and other connections, (3) consider wall thinning as a result of corrosion effects, and (4) establish a factor of safety and allowable stresses. The distortion-energy theory (see Chap. 28) gives the basic design stress as d = [ 2 + 2 + 2 2( t + t r + r)]1/2 t r (39.46)

where t, , and r = principal circumferential, longitudinal, and radial stresses, respectively. For a thin-walled cylindrical shell operating under an internal pressure pi, the radial stress is assumed to be equal to zero, and the longitudinal stress induced in the shell is given by = pidi 4t (39.16)

where di = inside diameter, and t = the thickness of the shell. The circumferential stress induced in the shell is given by

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